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Piping Material for Plumbing Installations

Written by Michael Tobias | 12/5/18 2:00 PM

The pipes used for plumbing installations in homes and businesses can be manufactured from many different materials. Like in any engineering decisions, the best option changes depending on the application and project conditions. Also, each material has advantages and limitations.

The most common piping materials used for plumbing are copper, PVC, CPVC and PEX. This article will provide an overview of these four materials, and others that may be found in the construction industry.

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Regardless of the piping material used, you can reduce project costs by optimizing the plumbing system layout. This will reduce the total piping length required, along with fittings and labor costs. Building Information Modeling can help you optimize plumbing installations and other MEP systems.

Copper Pipes

Copper is very durable, and it has been the traditional plumbing material since the 1960s. Other materials have been introduced since then, but copper is still one of the best options. The main drawback of copper piping is its high price, and it requires soldering and additional fittings. Given its value, copper piping is tempting for thieves when exposed.

PROS CONS
  • Resistant to leaks
  • Proven reliability since the 1960s
  • Durable
  • Does not pollute water
  • Heat tolerant
  • Long lifespan
  • Old pipes can be recycled
  • Corrosion resistant
  • Expensive: Around $300 for 100 ft
  • Old installations may contain lead solder
  • Old copper pipes can be recycled, but copper mining and manufacturing cause environmental damage. For this reason, copper is not considered a green material.

Some common applications of copper piping include hot and cold drinking water supplies, and refrigerant lines for HVAC systems. Type K copper pipe has the thickest walls, and is commonly used in underground service lines. Type L has intermediate walls, while type M has the thinnest walls, and they are commonly used for wall supply lines.

Polyvinyl Chloride Piping (PVC)

PVC is a plastic material that is commonly used in plumbing, and it comes in two sizes: Schedule 40 and Schedule 80.

  • Schedule 40 PVC is the most commonly used, having thinner walls and a lower price.
  • Schedule 80 PVC has thicker walls, making it more durable but also more expensive.

The American National Standards Institute (ANSI) provides tables that standardize the outside diameter of PVC piping. The following table summarizes the pros and cons of PVC as a piping material.

PROS CONS
  • Resistant to rust and corrosion
  • Resistant to high water pressure
  • Low cost
  • Easy installation, no welding or metalwork
  • Versatile: multiple sizes and fittings
  • Strong and durable
  • Non-conductive
  • Cannot be used for hot water, since heat deforms PVC.
  • PVC degrades with UV light, which means it cannot be exposed to sunlight.
  • Not safe for drinking water.
  • Not recyclable.

PVC is commonly used for the drain lines of sinks, toilets and bathtubs. Other common applications include indoor plumbing, underground plumbing, vent stacks, main water supply lines, high-pressure piping, and storm drainage systems.

Chlorinated Polyvinyl Chloride Piping (CPVC)

As implied by its name, CPVC is PVC piping with a higher chlorine content. CPVC is suitable for hot water and drinking water, unlike normal PVC. Compared with copper, CPVC pipes are smoother, and they produce less noise when water flows through.  CPVC piping is also insulated to prevent energy loss, more flexible than metallic piping, and fire resistant.

PROS CONS
  • Safe for drinking water
  • Easy installation
  • Can carry hot water
  • More flexibility than PVC and metallic pipe
  • All the benefits of PVC, and more durable
  • Fire resistant
  • Nonconductive
  • CPVC pipes split when frozen
  • Not recyclable
  • More expensive than PVC
  • Manufacturing process is highly polluting

 

Some common application of CPVC piping include hot and cold water supplies, hot water drains, and disposal pipes (waste and water).

Cross-Linked Polyethylene Piping (PEX)

PEX pipes are considered one of the biggest innovations in plumbing. PEX is an extremely flexible pipe similar to a hose, which can bend around edges and obstructions. In addition, it uses compression fittings and does not require glue.

PEX can easily be used with existing piping, including copper, making it great for reparations and retrofits. While PEX has a higher cost than PVC, installation costs are lower and maintenance is minimal. PEX pipes and fittings have been used for over 30 years, but they gained popularity after 2010.

PROS CONS
  • Flexible
  • Versatile
  • Heat resistant
  • Freeze resistant, since the material can expand and contract.
  • Nonconductive
  • Water contamination studies are still taking place. However, PEX has been approved in states with stringent regulations.
  • The fittings require a special tool
  • Cannot be connected directly to a water heater
  • Cannot be used outdoors, since the material is damaged by UV rays.

Due to its versatility, PEX piping is commonly used in retrofits and renovations. PEX is also used in areas with low ventilation, where joining pipes with glue can be dangerous. The material is suitable for hot and cold water supplies.

Other Piping Materials

The four piping materials described above are the most widely used in plumbing systems, but they are not the only options. The following are some examples of materials that are less popular or no longer used.

Galvanized Steel Piping

This materials was popular in the past, but no longer used due to its negative effects:

  • Internal rusting in small diameter pipes, due to the zinc coating
  • Can get clogged over time
  • Lead can be released by corroded pipes
  • Water discoloration

Galvanized steel is also a heavy material, which limits its applications in plumbing. These pipes were commonly used in greywater and non-potable water drains.

Stainless Steel Piping

Stainless steel pipes are durable but very expensive, even more than copper pipes. They are used in areas prone to corrosion, such as coastal environments. This material offers the following advantages:

  • Strong and corrosion resistant
  • Pipes can be produced flexible or rigid
  • Available in several sizes and lengths

Cast Iron Pipes

Cast iron pipes are usually manufactured as a bell and spigot type, and they are the heaviest of all plumbing pipes. They are very durable, and allow the use of PVC to replace parts of a cast iron piping system. However, cast iron pipes are very heavy, and require additional supports during installation.

Some common applications of cast iron pipes are water distribution systems and underground installations, such as the main pipes on drainage and sewer systems.

Grey Plastic Polybutylene Piping (PB)

This plumbing material is inexpensive and easy to install, but prone to leaks.

High-Density Polyethylene Piping (HDPE)

HDPE is a flexible material that offers corrosion resistance and a long service. However, this comes with a price, and HDPE is more expensive than PVC.

Brass Piping

Brass has been used in plumbing installations for a long time, even before copper. When using this material, a critical requirement is ensuring that the alloy does not contain lead. Red brass pipe is considered the best option, since it contains a high amount of copper.

PROS CONS
  • Highly resistant to corrosion
  • Heat resistant
  • Soft material, which allows tight seals
  • Physical properties similar to copper
  • Long service life
  • May contain lead.

Brass piping is commonly used in water supply lines, water removal drains, pump fittings, water tanks and wells.

Polypropylene Piping (PP)

Polypropylene pipes are rigid plastic pipes, similar to CPVC. However, they are not joined with chemicals, and instead heat is used to adhere mating ends.

  • PP is commonly used in Europe, and has not received much attention in the US.
  • PP is durable, safe for humans, and considered an environmentally friendly material.
  • The main drawback is a complex installation process that requires specialized tools.

PP piping is commonly used in hot and cold water supplies, and drains.

Conclusion

With the wide variety of piping materials available, choosing the right plumbing pipe for a project can be a challenging decision. The best recommendation is getting in touch with professional plumbing engineers, and learning about each material available and its features. This way, you can make sure that your plumbing installation uses the most suitable material for your project conditions and budget.

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